(sulfer black)
Sulfer black remains a cornerstone in industrial dye chemistry due to its unique molecular structure. Unlike alternative pigments, sulphur-based formulations create irreversible bonds with cellulose fibers, making this compound exceptionally durable for demanding applications. Textile manufacturers worldwide consumed approximately 78,000 metric tons in 2023 alone, representing nearly 60% of the global organic dye market share. The remarkable color intensity—achieved at concentrations below 0.5%—contributes significantly to cost efficiency across production cycles.
Production involves precise thermal reactions between sodium polysulfide and nitrobenzene derivatives under controlled conditions. This results in stable chromatic properties that resist degradation from UV exposure and repeated laundering. Environmental advancements now allow modern producers to achieve wastewater toxicity levels below 15ppm COD (Chemical Oxygen Demand), addressing previous ecological concerns through closed-loop manufacturing processes.
Superior wash-fastness defines sulfer black
's dominance in cotton dyeing, maintaining >95% color retention after 50 industrial wash cycles. Material scientists particularly value its deep penetration capability in dense fabrics like denim, where synthetic alternatives achieve only 60-70% coverage depth. Oxidation resistance metrics show less than 5% fading after 500 hours of accelerated UV testing, outperforming comparable azo-based formulations by significant margins.
The temperature resilience spectrum (120°C to 220°C) enables diverse finishing applications where many synthetic dyes degrade. Recent innovations incorporate micro-encapsulation techniques that extend shelf life beyond standard 24-month limits while maintaining consistent viscosity crucial for automated dispensing systems. These technical attributes collectively deliver production cost reductions of 15-30% compared to synthetic substitutes, explaining its persistent market preference.
Manufacturer | Production Capacity | Purity Levels | Key Certifications | Minimum Order |
---|---|---|---|---|
Chromatech Industries | 25,000 MT/year | 98.5% | ISO 9001, REACH | 1,000 kg |
DyeStar Global | 18,000 MT/year | 97.8% | ISO 14001, ZDHC | 800 kg |
Pigment Solutions Ltd | 12,500 MT/year | 99.2% | Oeko-Tex, GOTS | 500 kg |
Vibrant Chemicals | 9,800 MT/year | 97.3% | ISO 9001 | 2,000 kg |
Analysis of major sulfer black manufacturers reveals distinct quality tiers based on impurity control technology. Top-tier producers now implement atomic spectroscopy during purification, reducing heavy metal contamination to
Contemporary sulfer black product customization accommodates sector-specific requirements through advanced formulation engineering. Granule size adjustments from standard 0.5mm particles down to ultrafine 0.1mm micronized grades enable precision application in spray-dyeing operations. Dust-suppression technology additions have reduced airborne particulates by 87% in textile facilities, enhancing occupational safety compliance.
For specialized applications, engineers can modify reduction potential values between -650mV to -850mV to synchronize with particular fabric blends. Low-salt variants have emerged that reduce water consumption by 40% in dye baths, while concentrated paste formulations achieving 45% solid content streamline logistics. These technical adaptations develop collaboratively between manufacturers and processing facilities over 6-9 month testing phases before full implementation.
Reputable sulfer black exporters maintain stringent quality protocols throughout international distribution. Third-party verification of batch consistency now occurs at both origin and destination ports, preventing quality deviations exceeding 3% variance. Leading distributors manage inventory turn rates exceeding 2.5 cycles monthly using predictive algorithms to maintain stock freshness below 6 months from production date.
Shipping innovations include climate-controlled containers with real-time humidity monitoring and oxygen-barrier packaging. These measures preserve chemical stability during maritime transport where temperature fluctuations previously caused condensation issues. International exporters typically provide technical documentation packages exceeding standard requirements, including chromatography reports, material safety analyses, and customized application guides.
Textile Sector: Major denim producer implemented concentrated liquid sulfer black across eight facilities, reducing water usage by 12.5 million gallons annually while maintaining color consistency within 0.8 ΔE variance. Implementation reduced dye waste by 28% through improved bath exhaustion rates surpassing 94%.
Leather Processing: Brazilian tannery converted to eco-optimized sulfer black formula, eliminating toxic sulfide byproducts completely. This transition resulted in zero wastewater treatment violations for four consecutive years while decreasing chemical costs by $380,000 annually. Post-treatment BOD levels consistently measure below regulatory limits.
Material science research continues transforming sulfer black applications, with nanotechnology integrations offering the most promising advancements. Pilot tests show quantum dot-enhanced variants can achieve photoluminescent effects without sacrificing wash durability. Circular economic models have gained prominence, with major manufacturers establishing take-back programs that repurpose post-industrial waste into new dye batches at 33% material recovery efficiency.
The roadmap highlights intensified development of effluent-free manufacturing systems targeting zero-liquid discharge by 2028. Industry projections indicate sulfer black will maintain its pivotal position in organic coloration chemistry through these sustainable innovations. Forward-thinking manufacturers are forming cross-industry alliances to enhance application methodologies across textiles, paper, and emerging composite materials markets.
(sulfer black)
A: Sulfer Black is a type of sulfur dye known for its deep black color. It's primarily used for dyeing cellulosic fibers like cotton and rayon. Its key advantages include cost efficiency and high wash-fastness.
A: Sulfer Black exporters mainly operate in major chemical manufacturing regions like India and China. These exporters facilitate global distribution for textile industries. They ensure compliance with international shipping and environmental regulations.
A: Sulfer Black products excel in producing high-depth shades with excellent color penetration. They require minimal processing chemicals compared to alternatives. Additionally, they maintain consistent pH stability across dyeing cycles.
A: Reliable Sulfer Black manufacturers typically hold ISO or REACH certifications. Check their production scale and quality control testing documentation. Established manufacturers also provide material safety data sheets (MSDS) upon request.
A: Sulfer Black delivers exceptional color yield on natural fibers at lower costs than synthetic dyes. It offers superior lightfastness for outdoor fabrics. Furthermore, modern eco-certified variants reduce environmental impact.
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Sulphur Black
1.Name: sulphur black; Sulfur Black; Sulphur Black 1;
2.Structure formula:
3.Molecule formula: C6H4N2O5
4.CAS No.: 1326-82-5
5.HS code: 32041911
6.Product specification:Appearance:black phosphorus flakes; black liquid
Bromo Indigo; Vat Bromo-Indigo; C.I.Vat Blue 5
1.Name: Bromo indigo; Vat bromo-indigo; C.I.Vat blue 5;
2.Structure formula:
3.Molecule formula: C16H6Br4N2O2
4.CAS No.: 2475-31-2
5.HS code: 3204151000 6.Major usage and instruction: Be mainly used to dye cotton fabrics.
Indigo Blue Vat Blue
1.Name: indigo blue,vat blue 1,
2.Structure formula:
3.Molecule formula: C16H10N2O2
4.. CAS No.: 482-89-3
5.Molecule weight: 262.62
6.HS code: 3204151000
7.Major usage and instruction: Be mainly used to dye cotton fabrics.