In the vast and dynamic landscape of industrial dyes and pigments, the demand for high-performance, consistent, and sustainable solutions continues to surge. Among the myriad of colorants, indigo blue, particularly in its granular form, stands out as a staple, renowned for its deep, vibrant hue and versatile applications. For industries ranging from textiles to advanced materials, identifying a reliable indigo blue granular company is paramount. This comprehensive guide delves into the intricate world of indigo blue granules, focusing on the product, its manufacturing intricacies, market trends, and what sets leading indigo blue granular manufacturers apart.
Our featured product, Bromo Indigo, also known as Vat Bromo-Indigo or C.I.Vat Blue 5, represents a pinnacle in vat dye technology. This exceptional dye is widely recognized for its superior color fastness, excellent washability, and strong resistance to light and various chemical agents. As a vat dye, it is applied in its soluble leuco form (reduced state) and then oxidized on the fiber, making it an indispensable component for durable coloration, particularly in cotton and other cellulosic fibers.
The granular form offers significant advantages over traditional powder dyes, including reduced dusting during handling, improved solubility, and enhanced dispersion, leading to more consistent dyeing results and a cleaner working environment. Its chemical structure ensures a rich, deep indigo blue shade, making it a preferred choice for high-quality textiles and specialized industrial applications.
The market for indigo blue granular products is shaped by several key trends. Sustainability is at the forefront, with increasing pressure on indigo blue granular factories to adopt eco-friendly manufacturing processes and offer products that comply with stringent environmental regulations such as REACH (Registration, Evaluation, Authorisation and Restriction of Chemicals) in Europe and OEKO-TEX standards for textile safety. Consumers and brands alike are demanding traceability and reduced environmental footprints, pushing indigo blue granular suppliers towards greener chemistry.
Technological advancements in granulation techniques are leading to finer, more uniform granules, which improve dyeing efficiency and reduce waste. Automation in production lines is also enhancing consistency and capacity for indigo blue granular manufacturers. Furthermore, the rising global demand for denim and other fashion textiles continues to drive the core market for indigo dyes, while emerging applications in technical textiles and specialized coatings present new growth opportunities. The competitive landscape necessitates that any credible indigo blue granular company invests heavily in R&D to innovate and stay ahead.
Parameter | Specification | Significance |
---|---|---|
Chemical Name | Bromo Indigo; Vat Bromo-Indigo | Synonyms for C.I.Vat Blue 5, indicating its vat dye class. |
C.I. Number | C.I. Vat Blue 5 | Color Index International designation, globally recognized for identification. |
CAS Number | 2475-31-2 | Unique numerical identifier for this chemical compound. |
Appearance | Dark Blue Granules | Physical form, highlighting the benefit of granular application. |
Strength (as % on standard) | 100% ± 3% (or custom) | Indicates the purity and tinctorial strength of the dye. Higher strength means less dye needed. |
Moisture Content | ≤ 2.0% | Low moisture ensures stability, prevents caking, and optimizes storage. |
pH (1% aqueous solution) | 7.0 - 9.0 | Optimal pH range for dye stability and application compatibility. |
Insolubles | ≤ 0.5% | Low insoluble content prevents spots and ensures uniform dyeing. |
Particle Size Distribution | Typically >100 mesh, | Ensures quick dispersion and dissolution, reduces dusting. Crucial for granular form. |
Light Fastness (ISO 105-B02) | 7-8 (Excellent) | Resistance to fading when exposed to light, critical for end-product longevity. (Scale 1-8, 8 being highest). |
Wash Fastness (ISO 105-C06) | 5 (Excellent) | Resistance to color loss during washing, vital for textile durability. (Scale 1-5, 5 being highest). |
Rubbing Fastness (Dry/Wet) | Dry: 4-5 / Wet: 3-4 | Resistance to color transfer by rubbing, important for wearability. (Scale 1-5, 5 being highest). |
Applicable Industries | Textile (Denim, Cotton), Inks, Coatings | Primary sectors benefiting from this product's properties. |
Shelf Life | 24 Months (under proper storage conditions) | Ensures product viability over time, minimizing waste. |
The production of high-quality indigo blue granular dyes like Bromo Indigo is a sophisticated process requiring precision, stringent quality control, and adherence to international standards. As a premier indigo blue granular manufacturer, we employ a multi-stage process that integrates advanced chemical synthesis with state-of-the-art granulation technology. This ensures a product that not only meets but often exceeds industry benchmarks for purity, consistency, and performance.
High-purity chemical precursors (e.g., Isatin derivatives, brominating agents) are meticulously sourced from certified suppliers. Rigorous incoming inspection ensures quality and traceability. Pre-treatment may involve purification or activation to optimize reactivity.
Under controlled conditions (temperature, pressure, pH), the synthesis reaction takes place in specialized reactors. This step involves precise mixing and reaction kinetics to form the crude Bromo Indigo dye molecule. Advanced process control systems monitor and optimize each batch.
The crude dye is subjected to multiple purification steps, including washing and precise filtration, to remove impurities, unreacted raw materials, and by-products. This is critical for achieving the high purity required for vibrant and consistent color.
The purified dye paste is carefully dried using advanced drying techniques (e.g., spray drying, vacuum drying) to achieve optimal moisture content. The dried material is then milled to a fine powder, preparing it for the granulation stage.
The finely milled powder undergoes a sophisticated granulation process, often using extrusion or pan granulation. This transforms the powder into uniform, dust-free granules of a specific particle size, significantly improving handling, solubility, and dispersion properties.
Each batch of granular dye undergoes rigorous final quality checks for strength, shade, purity, particle size, and fastness properties (light, wash, rub). Adherence to ISO 9001 and ISO 14001 standards is ensured. The product is then carefully packaged in moisture-proof container111s.
This detailed process, from raw material to finished product, is meticulously managed by a dedicated indigo blue granular company to ensure consistent quality and performance.
The technical superiority of Bromo Indigo granular, provided by a reputable indigo blue granular company, lies in its ability to deliver consistent, vibrant, and durable color in a highly efficient manner. This product’s benefits extend across various industrial applications:
Selecting the optimal indigo blue granular manufacturer or indigo blue granular supplier is a critical decision that impacts product quality, operational efficiency, and environmental compliance. Here's a comparative framework to consider:
Criteria | Leading Indigo Blue Granular Company (e.g., Wuxin Group) | Typical Competitor |
---|---|---|
Product Purity & Consistency | Guaranteed >98% purity, strict shade matching, low insolubles. Achieved through multi-stage purification and advanced granulation. | Variable purity, potential for batch-to-batch variations, higher impurity levels. |
Granular Quality | Uniform particle size, excellent dispersion & solubility, minimal dusting. Significantly reduces processing issues. | Irregular particle size, poor dispersion, significant dusting, leading to health hazards & process inefficiencies. |
Certifications & Compliance | ISO 9001, ISO 14001, REACH pre-registered/compliant, OEKO-TEX standards adherence. Strong commitment to sustainability. | May lack comprehensive certifications, limited environmental compliance, potential for regulatory non-compliance. |
Technical Support & Service | Dedicated technical team, tailored dyeing solutions, on-site support, robust R&D for continuous improvement. Part of our indigo blue granular service. | Limited or no technical support, generic product recommendations, slow response times. |
Supply Chain Reliability | Robust global logistics, secure packaging, consistent lead times, multi-national distribution network. A key aspect for indigo blue granular exporters. | Inconsistent delivery, fragile packaging, potential for supply disruptions. |
Innovation & R&D | Continuous investment in new product development (e.g., eco-friendly variants, enhanced fastness), process optimization. | Static product portfolio, minimal innovation, reliance on outdated technologies. |
Indigo Blue Granular Pricelist & Value | Competitive pricing reflecting premium quality and comprehensive support, leading to lower total cost of ownership. | Lower upfront cost but higher total cost due to quality issues, inefficiency, and lack of support. |
A truly customer-centric indigo blue granular company understands that every client has unique requirements. We don't just supply products; we offer customized solutions. This involves working closely with clients to understand their specific dyeing equipment, desired shades, and production scale. Our technical team can develop tailor-made Bromo Indigo variants with specific strengths or particle size distributions to optimize their particular processes. For instance, for a client aiming for ultra-dark denim washes, we might suggest a higher strength granular product combined with specific auxiliary chemicals, or for automated dyeing systems, we would recommend a product with exceptionally consistent particle size for optimal flow.
Trust is the cornerstone of any successful long-term partnership. As a responsible indigo blue granular company, we uphold the highest standards of transparency and integrity, backed by verifiable credentials and a strong commitment to customer satisfaction. Our authority in the field is built upon decades of experience, continuous innovation, and adherence to global best practices.
Granular Bromo Indigo offers several key advantages: significantly reduced dusting during handling, leading to a safer and cleaner working environment; improved flowability and less caking, ensuring easier handling and storage; faster and more uniform dissolution in water, which results in better dye bath preparation and more consistent dyeing results; and reduced material loss due to airborne particles.
C.I.Vat Blue 5 (Bromo Indigo) is predominantly used in the textile industry for dyeing cellulosic fibers such as cotton, linen, rayon, and blends, especially for denim, workwear, and home furnishings due to its excellent fastness properties. Beyond textiles, it finds niche applications in high-performance inks and industrial coatings where strong light fastness and chemical resistance are required.
Bromo Indigo granular should be stored in a cool, dry, and well-ventilated area, away from direct sunlight, heat, and moisture. Containers should be kept tightly sealed to prevent moisture absorption and contamination. Proper storage, typically at temperatures between 5°C and 30°C, ensures the dye maintains its strength and stability for its recommended shelf life, often up to 24 months.
Bromo Indigo is known for its excellent fastness properties. It typically exhibits a light fastness rating of 7-8 (on a scale of 1-8, where 8 is best), and wash fastness of 5 (on a scale of 1-5, where 5 is best) according to ISO standards. Rubbing fastness is generally good, with ratings of 4-5 dry and 3-4 wet. These high fastness ratings make it ideal for products requiring high durability and color retention.
As a responsible indigo blue granular company, our Bromo Indigo granular products are manufactured to comply with stringent international environmental and safety regulations. We ensure our product is REACH pre-registered or compliant where required for export to the EU, and free from restricted substances as per OEKO-TEX Standard 100 criteria. Specific compliance certificates can be provided upon request.
Absolutely. We pride ourselves on offering flexible and customized solutions. Our R&D and technical support teams can work with clients to develop Bromo Indigo granular products with specific dye strengths, particle size distributions, or tailored formulations to optimize performance in unique dyeing processes or to achieve particular shade requirements. This bespoke indigo blue granular service is a key differentiator.
Delivery lead times can vary depending on order quantity, destination, and current production schedules. However, as an established indigo blue granular manufacturer with robust supply chain management, we strive for efficient processing. Typically, standard orders can be shipped within 7-14 business days, with international shipping adding extra transit time. We communicate precise lead times at the time of order confirmation and can often accommodate urgent requests.
The landscape for indigo blue granular products is evolving rapidly, driven by innovation, sustainability, and the unwavering demand for high-quality, vibrant color. As a leading indigo blue granular company, we are committed to pushing the boundaries of chemical synthesis and granular technology to deliver superior products like Bromo Indigo; Vat Bromo-Indigo; C.I.Vat Blue 5. Our dedication to precision manufacturing, stringent quality control, comprehensive customer support, and environmental responsibility positions us as a trusted partner for industries worldwide.
We anticipate continued growth in demand for highly efficient, eco-friendly dye solutions. The future will see greater integration of smart manufacturing processes, further refinement of granular properties for even better application performance, and an intensified focus on circular economy principles within the dye industry. By choosing a reputable and forward-thinking indigo blue granular supplier, businesses can ensure they remain at the forefront of quality, efficiency, and sustainability in their coloring processes.
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Sulphur Black
1.Name: sulphur black; Sulfur Black; Sulphur Black 1;
2.Structure formula:
3.Molecule formula: C6H4N2O5
4.CAS No.: 1326-82-5
5.HS code: 32041911
6.Product specification:Appearance:black phosphorus flakes; black liquid
Bromo Indigo; Vat Bromo-Indigo; C.I.Vat Blue 5
1.Name: Bromo indigo; Vat bromo-indigo; C.I.Vat blue 5;
2.Structure formula:
3.Molecule formula: C16H6Br4N2O2
4.CAS No.: 2475-31-2
5.HS code: 3204151000 6.Major usage and instruction: Be mainly used to dye cotton fabrics.
Indigo Blue Vat Blue
1.Name: indigo blue,vat blue 1,
2.Structure formula:
3.Molecule formula: C16H10N2O2
4.. CAS No.: 482-89-3
5.Molecule weight: 262.62
6.HS code: 3204151000
7.Major usage and instruction: Be mainly used to dye cotton fabrics.